Aluminum 6061 – Material Properties
Aluminum 6061 is one of the most versatile heat-treatable aluminum alloys in the 6000 series, combining
good formability, corrosion resistance, and medium strength.
It is widely used for heavy-duty structures, railroad cars, and pipelines. The alloying elements are primarily
magnesium and silicon, with small additions of copper and chromium.
Aluminum 6061 Composition (wt%)
Aluminum 6061 – Composition by Weight (Typical Ranges)
| Element |
Wt. % |
Element |
Wt. % |
| Aluminum | 95.8 – 98.6 | Iron | ≤ 0.70 |
| Silicon | 0.40 – 0.80 | Copper | 0.15 – 0.40 |
| Manganese | ≤ 0.15 | Chromium | 0.04 – 0.35 |
| Magnesium | 0.80 – 1.20 | Zinc | ≤ 0.25 |
| Titanium | ≤ 0.15 | Others | ≤ 0.15 |
Temper Designations (6061)
Common 6061 temper designations:
- T6 – Solution heat treated and artificially aged.
- T651 – Solution heat treated, stress relieved by stretching, then artificially aged.
- T4 – Solution heat treated and naturally aged.
- T451 – Solution heat treated, stress relieved by stretching, naturally aged.
Aluminum 6061 – Characteristics by Temper
Ratings: Letters are qualitative (context: A = best across the set)
| Characteristic |
6061-T6 / T651 / T6510 |
6061-T4 / T451 / T4510 |
| General resistance to corrosion |
Rated B (usable in many industrial atmospheres without protection) |
| Stress-corrosion cracking |
Rated A (no known failure in service or lab tests) |
Rated B (no known failure in service; limited failures for short transverse in lab) |
| Workability (cold) |
Rated C (scale A–D) |
Rated B (scale A–D) |
| Machineability |
Rated C (scale A–E) |
| Gas welding |
Rated B (weldable with appropriate technique) |
| Brazeability / Arc / Resistance spot & seam welding |
Rated A (generally weldable by commercial processes) |
Aluminum 6061 Mechanical Properties
Material Properties of Aluminum
Note: Ratings are comparative within the 6061 temper set and for general guidance only. Actual performance depends on product form, processing, and service conditions.
Reference
- MMPDS-01, Metallic Materials Properties Development and Standardization (2003).
- AA-FMA-17, The Aluminum Association, Forming and Machining Aluminum (1988).
- AA-38, The Aluminum Association, Structural Design with Aluminum (1987).