Aluminum 6061 – Material Properties

Aluminum 6061 is one of the most versatile heat-treatable aluminum alloys in the 6000 series, combining good formability, corrosion resistance, and medium strength. It is widely used for heavy-duty structures, railroad cars, and pipelines. The alloying elements are primarily magnesium and silicon, with small additions of copper and chromium.

Aluminum 6061 Composition (wt%)

Aluminum 6061 – Composition by Weight (Typical Ranges)
Element Wt. % Element Wt. %
Aluminum95.8 – 98.6Iron≤ 0.70
Silicon0.40 – 0.80Copper0.15 – 0.40
Manganese≤ 0.15Chromium0.04 – 0.35
Magnesium0.80 – 1.20Zinc≤ 0.25
Titanium≤ 0.15Others≤ 0.15

Temper Designations (6061)

Common 6061 temper designations:

  • T6 – Solution heat treated and artificially aged.
  • T651 – Solution heat treated, stress relieved by stretching, then artificially aged.
  • T4 – Solution heat treated and naturally aged.
  • T451 – Solution heat treated, stress relieved by stretching, naturally aged.

Aluminum 6061 – Characteristics by Temper

Ratings: Letters are qualitative (context: A = best across the set)
Characteristic 6061-T6 / T651 / T6510 6061-T4 / T451 / T4510
General resistance to corrosion Rated B (usable in many industrial atmospheres without protection)
Stress-corrosion cracking Rated A (no known failure in service or lab tests) Rated B (no known failure in service; limited failures for short transverse in lab)
Workability (cold) Rated C (scale A–D) Rated B (scale A–D)
Machineability Rated C (scale A–E)
Gas welding Rated B (weldable with appropriate technique)
Brazeability / Arc / Resistance spot & seam welding Rated A (generally weldable by commercial processes)

Note: Ratings are comparative within the 6061 temper set and for general guidance only. Actual performance depends on product form, processing, and service conditions.

Reference

  • MMPDS-01, Metallic Materials Properties Development and Standardization (2003).
  • AA-FMA-17, The Aluminum Association, Forming and Machining Aluminum (1988).
  • AA-38, The Aluminum Association, Structural Design with Aluminum (1987).